Fixed milking times, clear processes: Batch milking with the GEA DairyRobot R9600 series
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Rethinking automated group milking:
GEA introduces the DairyRobot R9600 series with fixed milking times, improved efficiency, and an optional subway solution.
Milking robots for automated group milking
Fixed milking times, clear processes: Batch milking with the GEA DairyRobot R9600 series
- Batch milking: Automated group milking with the GEA DairyRobot R9600 series milking robots at fixed times.
- Solutions with and without subway system available.
- Controlled milking times allow a clear daily routine without unexpected interruptions or alarms at night.
- Flexibility in herd structure: performance groups can be organized, e.g. high-performance cows or animals with special needs.
- Reduced staff training, as processes are clearly defined and easy to implement.
- Efficient maintenance: Intermediate cleaning cycles allow boxes to be cleaned during milking.
Duesseldorf, May 6, 2025 – GEA is taking batch milking to a new level: the new DairyRobot R9600 series of milking robots combines the advantages of group milking with the performance of state-of-the-art milking systems. Users benefit from GEA's many years of experience in developing milking robots for automated group milking - with proven solutions for efficiency, animal welfare and reduced workload.
With batch milking, fixed milking times are defined, making it easier to structure the working day. This method reduces labor, optimizes herd health and ensures consistently high milk quality and yield, especially for farms with medium to large herds.
Subway solution: more efficient, fewer disruptions
With the DairyRobot R9650 with subway solution, GEA takes milking technology under ground for a more efficient, quieter, cleaner and trouble-free operation. The core technical components, including e.g. milking modules, valve plates, milk receivers and milk sample removers, are located in a separate basement room. Components such as plate coolers, compressors, supply units, pumps, filters and operating fluids can also be housed in the cellar. The subway solution offers several advantages:
- Continuous milking operations: Maintenance and repairs can be performed without interrupting the milking process.
- Optimized hygiene and durability: The protected location of the components contributes to a cleaner environment and longer lifetime of the technology.
- Reduced noise: Vacuum pumps and air compressors can be located in the basement, keeping noise levels in the milking area to a minimum. This provides a quieter atmosphere, which has a positive effect on animal welfare.
- Better working conditions: A pleasant and safe working environment makes it easier to manage staff, especially in times of labor shortages.
Top-level animal comfort and hygiene
For maximum cow comfort, the DairyRobot R9600 series milking box adapts to each individual cow. The milking system identifies each cow and automatically adjusts the size of the box via a adjustable feeding trough. This ensures that the teats and udders are perfectly positioned for quick attachment, saving time and energy. Feed is dispensed in to the trough in individual rations.
On all GEA milking systems, the milking cluster is placed precisely under the udder with only one movement. The 3D camera technology enables fast, gentle attachment with minimal mechanical action. The milking cluster follows the movements of the udder silently and detached teat cups are reattached individually and hygienically.
The Inliner Everything technology, an exclusive GEA innovation, ensures an exceptionally gentle milking process. All steps – from teat cleaning to pre-milking, milking and dipping to milking cluster cleaning – take place in the liner, where they are protected. This minimizes cross-contamination and significantly reduces the risk of mastitis.
Early detection of udder health issues
The optional DairyMilk M6850 cell counter measures the cell count of each individual teat in real time and detects irregularities at an early stage. This allows farms to respond quickly to signs of udder inflammation to maintain herd health and avoid costly treatment.
Intelligent herd management with GEA DairyNet – including remote access
With GEA DairyNet, dairy farms can keep an eye on their herd and the entire operation at all times. The intuitive software provides comprehensive data analysis, automated notifications and easy control of all milking and feeding processes. All milking, health and feeding data is clearly displayed and accessible at any time. Automated reports and analyses enable informed decision-making – whether it's for feed rationing, milking optimization or health control. With the DairyNet app, all important information is also available on the go. Whether it's a smartphone or tablet, farmers can access real-time data, receive notifications and adjust settings from anywhere, without having to be in the barn.
Optimized fertility management with GEA CowScout
The GEA CowScout activity monitoring system detects both estrous behavior and health anomalies by analyzing each cow's movement intensity. Farms receive targeted notifications when insemination is recommended or when a cow is unusually quiet. This saves time and optimizes fertility management.
The DairyRobot combines proven GEA technology with innovative automation solutions. The combination of batch milking, a subway solution and intelligent herd management software makes the milking process more efficient, predictable and future-proof.
Click here to download the high-resolution images
Figure 1: Efficient group milking with the GEA DairyRobot: The milking robots in line enable structured and automated batch milking - for predictable processes and high milk quality. Source: GEA
Figure 2: Intelligent technology placement with the Subway solution: The central milking technology components are located in the basement of the plant underneath the robots. This facilitates maintenance, reduces noise levels and ensures uninterrupted milking operations. Source: GEA
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About GEA
GEA is one of the world’s largest suppliers of systems and components to the food, beverage and pharmaceutical industries. The international technology group, founded in 1881, focuses on machinery and plants, as well as advanced process technology, components and comprehensive services. For instance, every second pharma separator for essential healthcare products such as vaccines or novel biopharmaceuticals is produced by GEA. In food, every fourth package of pasta or every third chicken nugget are processed with GEA technology. With more than 18,000 employees, the group generated revenues of about EUR 5.5 billion in more than 150 countries in the 2024 fiscal year. GEA plants, processes, components and services enhance the efficiency and sustainability of customers’ production. They contribute significantly to the reduction of CO2 emissions, plastic usage and food waste. In doing so, GEA makes a key contribution toward a sustainable future, in line with the company’s purpose: ”Engineering for a better world.”
GEA is listed on the German MDAX, the European STOXX® Europe 600 Index and is also a constituent of the leading sustainability indices DAX 50 ESG, MSCI Global Sustainability and Dow Jones Best-in-Class World.
More information can be found online at gea.com.
